Iscar recently released several different drilling innovations to meet their customers needs. These latest products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their skill Iscar has come up with brand new and innovative ways to boost productivity for the customer. Here is a little bit about these brand new products, and how they will benefit the end user of these products.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced development of the very effective CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for numerous material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM incorporates four different standard drill head geometries, designed for optimum performance and high dependability. The drill head is built with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are obtainable in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, constant chip flow and a ground gash for enhanced penetration.
The drill shank design is according to DIN 9766 standard, with obtainable drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies showcase coolant through holes. The accurate cylinder added to the clamping portion increases durability and decreases internal stresses. The rotation stopper planes are precision ground, which enhance the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will allow for longer tool life and higher productivity.
DR-DH Deep Drills
DR-DH drills can achieve drilling depth-to-diameter ratio of 7XD and up. Engineered to be implemented on standard horizontal milling centers, turning, and multi-task machines. Use of supplemental machine and setup can be avoided. They will be offered as semi-standard item in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very rigid tool complete with a patented chip gullet design. It was engineered for easily cut materials like cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for upgraded chip flow. It was engineered for drilling gummy materials like non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's innovative solid carbide deep hole drills, you can easily drill up to 22 times diameter and reach bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This ability can speed up a great number of high-volume operations. The deep-hole drilling station no longer has to slow down a transfer line or stop it completely because a drill broke.
Different target applications encompass deep holes for automotive, hydraulic blocks and die & mold work. A mixture of features aid the twist drills to cut faster, straighter,deeper, last longer and expel chips more surely. A specialized high-strength core creates a more enduring drill point and allows for deeper flutes, enlarging the exit path for chips.
The drill tip themselves have a 140 positive-point, four-margin design to maintain the edge, diminish thrust forces and help centering and tracking. A post-coat polishing step on the flutes, margins and cutting edges reduces friction and torque that can quickly snap a drill.
The brand new drills are available in normal diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are offered on request. All are built of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be refurbished.
These are just some of the latest innovations coming from Iscar.
Some Advancements Have Enlarged Iscar's Line Of Indexable Endmills For Heightened Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
The Most Recent In Carbide Endmill Configuration In A Extended And Prospering Line From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
Iscar Recently Made Public Many Brand New Lines To Increase Their Family Of Milling Tools
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
New Cutters And Carbide Insert Configurations From Iscar To Better Maximize The Machining Method
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Some Of Developments In Carbide Inserts From Iscar Across The Last Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.
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